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Category: Metalcasting

Every metalcasting process has unique tooling requirements. In sand casting, actual molds and cores are expendable, but tooling elements are more permanent. Shell mold casting tooling includes pattern plates, coreboxes, cavities, ejection systems and gating. All of these separate parts come together to allow precise formation of shell molded parts, whether the foundry is doing […]

We don’t have to say how good we are. Our customers do it for us! Every six months, Eagle Alloy invites customers to fill out a survey rating their satisfaction with our services. We ask about every aspect of the supplier-customer relationship, from answering phone calls and emails to on-time delivery. Our company was founded […]

Metal manufacturing professionals are a close-knit community, and just like any specialized group, we’ve developed our own way of speaking. To outsiders, many of whom are our friends, family and customers, metalcasting & machining lingo might seem like another language entirely. Here, we aim to demystify metalcasting & machining jargon so anyone can join the […]

When done right, weld repaired castings are just as structurally and functionally sound as their non-welded counterparts. However, weld repair in steel castings is often misunderstood by casting customers. Some companies simply do not allow weld repair, and others place strict requirements on where weld repair can take place on a part. By better understanding […]

Tooling in metalcasting and CNC machining refers to reusable items that are specific to each job. In investment casting, tooling is considered to be wax-injection dies used to create wax patterns. If you’re familiar with how investment casting works, you already know that these wax patterns form the basis of the investment casting process. Each […]

A new ebook from the Eagle Group provides an introduction to key processes in metalcasting and CNC machining. This 31-page document is available as a free download, and is geared toward manufacturing professionals who are interested in exploring the possibilities of casting and machining.

This introduction to metalcasting provides a brief overview and history of the casting process, as well as an outline of common casting techniques in use today. The goal of this article is to give new manufacturers a better understanding of how metalcasting works and what steps are involved in producing cast products. By the end […]

Metalcasting is a modern manufacturing industry, and cast products are utilized in 90% of durable goods, from lamp posts to space shuttles. Still, no casting is perfect. Even with recent innovations in simulation and process technology, nearly every cast product will contain some level of defect. A clear understanding of casting defects is vital for […]

Modern metal manufacturing offers a wide range of choices to bring designs into reality. Metalcasting has been around for millennia, and it’s undergone its fair share of innovation over the years. Casting facilities can now handle almost any alloy, and can cast intricate designs with complex inner cavities that wouldn’t have been possible even a […]

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The latest resource from the Eagle Group provides a comprehensive introduction to heat treatment in metalcasting and CNC machining. This 40-page guide is available as